Delayed Coking Technology
China Chemical Reporter 26Aug06
The delayed coking technology for high-acid and high-calcium crude oil developed by CNPC EastChina Design Institute (CEI) passed the research achievement appraisal sponsored by CNPC Sci-Tech Evaluation Center at the end of June 2006.
The technology developed on the basis of high-acid and high-calcium feedstock was first used in the 2.0 million t/a delayed coking unit in the expansion project of Sudan Khartoum Oil Refining Co., Ltd. It is the first coking unit in the world that uses the coking process to directly process high-acid and high-calcium poor-quality crude oil.
CEI has for the first time in history used the process to take crude oil directly into coking units. In that case coking units have dual functions of atmospheric distillation and delayed coking. Many new technologies are used in the design of coking units. Not only is the energy consumption reduced, safety is also ensured and environmental protection requirements are satisfied. Because of the corrosion caused by naphthenic acid to different portions of coking units, CEI has selected suitable anticorrosive materials and optimized process conditions. Besides, the institute has also developed quite a few new technologies and for the first time in history used middle-section recycle oil as quenching oil to reduce oil/gas coking.