Thanks you Mitch & others for your replies……
Last week we had to bring down the coker block,…because the feed valve would not open….The valve was dropped…and guess what…the seat was COMPLETELY filled with coke fines…which had got compounded over a period of time & had gradually lifted the ball up…so much so that it had hit the roof & had completly prevented the ball movement..In a record time do 2 days… 2 nos….of 14″ ball valves……were dropped cleaned & boxed up again….the vendor was citing improper flushing of spool piece…but upon dropping the valve the feed line was completely clear with no coke deposition whatsoever…..This foxes us….we feel it is more to do with the valve steam purges & not with feed line flushing (which we already do for 5-10 minutes)…also we have removed the feed line RO that we initially had…..your comments please
One more query: Why do you suggest to start flushing before moving Switch valve to final position…does it help much ?